Leomavel

Our Services

R&D Moldflow

A short description of this service and how it helps clients.

Prototypes

Manufacture of prototype molds for the plastic industry, to respond to specific customer needs, such us:

– Prototype plastic parts

– short lead times

– Small production quantities

– Plastic Part validation before serial molds manufacture

Small Productions

A short description of this service and how it helps clients.

Assembly Devices

Leomável  manufactures assembly devices for machining of Die Casting products.
These devices will allow the fine tuning of the aluminum parts according to its requirement.

Our Technologies

 

Overmolded parts or 2K injection molding is a production process in which two materials are processed in one plastic part. This plastic molding technology combines two materials or two different color materials into one ending plastic part using a 2K injection molding machine.

 

Insert overmolding is a process where additional parts, often made of metal, are added over the molded parts. This process involves inserting the parts into a mold before injecting the product. It helps reduce the number of assembly processes required after molding.

 microplastic parts

Micro-molding is a highly specialized manufacturing process that produces extremely small, high-precision thermoplastic parts and components with micron tolerances.

Micro molding is not just about size, but also precision and efficiency. It involves much more than just the size of the injection press. The combination of innovation, processing and expert tool building together make up the elements of true micro molding.

 

Multi-cavity molds are an excellent approach to increasing production efficiency and output. Multi-cavity molds have multiple identical cavities, enabling the simultaneous production of multiple parts in a single injection cycle. This significantly increases production output and efficiency, allowing for higher volumes of parts to be produced in a shorter period of time.

 

Leomável – with 40 years of experience in the industry, is  specialized in the design and manufacture of high-quality technical tools, in particular microforms for thermoplastic injection molding.

 

Die Casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals,  specifically zinc, copper, aluminum, magnesium etc.

Leomável manufactures molds for the Die Casting Industry, individual components as well as assembly devices for machining of Die Casting products.

Production Area

Production area with CNC machines, bench and grinding sector
EDM department
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